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The Bloodhound Project Momentum is the key

Momentum is the key

Wednesday, 27 February, 2013


Momentum is key in delivering any innovative technology project into manufacture and for Bloodhound the hard won momentum that has built up over the last four years has really peaked over the last four months is delivering now!

We reached an important milestone this week.  Our technology partnerships now provide a confirmed route to manufacture for every part of our primary structure.  As a mix of technologies across Aerospace, Defence, Motorsport, Automotive, Space, Medical, Marine, Oil & Gas, ICT and Energy!  Bloodhound as a supply chain project has been a huge challenge but one that I’ve truly relished.  I’m lucky enough to have worked in Engineering Operations at a senior level across multiple industries and that experience was a great starting point for this challenge but since then each and every day on Bloodhound has been a learning day.

As the rate of final design release increases we’ve been able to load more and more primary structure into Manufacture.  The front suspension sub assembly and the rear suspension sub assembly two highly complex, multi component machined assemblies are fully underway with Nuclear AMRC.  The team at Sheffield are doing an amazing job for us under truly challenging circumstances. (picture above)

To be honest, we are not making it easy for any of our manufacturing partners! Our lead times are hugely aggressive, the parts highly complex, the tolerances tight and we are always producing a single part from a single billet with minimum tool holding! No room for error!

Hexagon Metrology have been busy taking delivery of key structures from manufacturing partners and providing detailed reports and scans to allow us to check the as built forms from partners.  Hexagon's support has been truly fantastic as they have been hugely responsive to our needs always delivering at very short notice - thanks folks!


The monocoque build at URT Group in Bognor has completed this week and the team down there have delivered the monocoque into final machining a couple of days ahead of a schedule that was set back in October! The end result is simply stunning and the team have done the most amazing job.  A few weeks back I took Andy Green in to URT to see the quality of the work underway for himself and he was able to put a ply into the upper monocoque mould and meet the team that have done such a great job producing the world’s first and best 1,000 mph office!


 
The wheel project is moving at high pace too - the first batch of UK runway wheels are now complete and a stunning job has been done by all our wheel syndicate led by Castle Precision in Glasgow.  Chris Dee our Chief Mechanic and Neil Gallagher an Artificer Staff Sergeant from our REME team went up to Glasgow to Castle to assemble the first wheels.

Over in Germany at Otto Fuch the first batch of Desert wheel cheeses have now been forged and as I type, have gone for heat treatment. The second batch will be forged later this month and I plan on going over to see the amazing work that’s being done by the Otto Fuch team. 

On the smaller scale our local partners TDM Yate have been making parts of all sizes for the Project and came to our rescue yesterday.  The team assembling one of the Auxiliary Power Unit Gearboxes needed a spacer ring a number of dowels ground and TDM provided a “while you wait service” thanks guy’s, you saved us!

From lead times of just minutes to many months, from parts that are meters to mm in size, across multiple manufacturing disciplines and multiple industries the component manufacture of BLOODHOUND SSC is in full swing!